Back to basics with our fellow member Pablo who chose to tell us about the different types of low voltage circuit breakers… Enjoy!
Every day there is more variety of electrical products including circuit breakers, sockets, switches, and others. Regarding breakers, they vary according to the manufacturer, which has led me a couple of questions:
What are the differences between them? Are they interchangeable? Why choose a particular manufacturer? What are the types? I will start with low voltage circuit breakers.
Low voltage circuit breakers
One of the problems that I have frequently encounter is the fact that sometimes in the acquisition of circuit breakers main reasons are economics and non-technical, both the homeowner replacing a defective breaker and large contractors. On the technical side I mean the interchangeability of interrupter. If we buy a panel from manufacturer X Can we install a breaker from manufacturer Y?
The answer is yes and no, the best practice is to change or install a breaker from manufacturer X in a panel from manufacturer X, but that is not enough, because manufacturers have different models of boards and breakers, sometimes incompatibles, for example, QO panel from Square D has a different breaker than Homeline panel does. Their construction is different as seen in the picture.
However there are switches that are UL listed to be installed in other panels. In this cases panels have a list of breaker they can be used with, there are cross tables, because it may fit but that doesn´t mean that it should be used in the panel; so they must be UL listed for interchangeability.
Due to the large number of manufacturers and their models discuss of interchangeability between them would be a very large topic, each case is specific, so you should check before buying a breaker, it must be within the compatibility tables.
But we cannot put aside an important factor such as the difference between time-current characteristics of the different breakers. Although it is true that for residential and low current applications this does not imply an influential factor it may be different for commercial and industrial applications.
Low voltage breakers : about the risks
- Increase the chances of a hot spot
- Loss of warranty
- What does the NEC establish?
I have had the opportunity to see breakers that barely fit into the bar of the panel, in these cases the chances of having a hot spot increase dramatically.
Especially in the case of resellers and contractors. They can refuse to cover the guarantee in case of encountering replacements from other manufacturers. Other problems may be less likely, a worse performance and increased electrical hazards.
The NEC says that we must install the equipment according to the instructions specified on the label that are typically inside the load center.
Types of circuit breakers
Below I will show a summary of all types of low voltage breakers that are used in residential, commercial and industrial facilities for use in lighting and outlets circuits. I think some people do not know some of them.
There is no standardized division of the breakers. However in this case I will classify according to 3 characteristics: type of technology used, construction and application. I do not focus on explaining theirs performances. My advance apologies if some type of breaker is missing.
Type of technology used |
Thermal-magnetic |
Magnetic |
Magnetic-Hydraulic |
High performance |
Electronic |
Construction | ||
MCB | Miniature circuit breaker | |
Din-rail MCB | Din-rail Miniature circuit breaker | |
Plug-In MCB | Plug-in Miniature circuit breaker | |
MCCB | Molded case circuit breaker | |
RCD | Residual current device | |
MPCB | Motor protection circuit breakers | |
MCP | Motor circuit protector | |
HMCB | Hydraulic-magnetic circuit breakers |
As in other products such as a television or a car quality varies by manufacturer.
Although it is a matter of personal opinion I have found that most recommended manufacturers are Schneider Electric and its product line Square-D, followed by GE, Siemens and Cutler Hammer by Eaton.
Find technical differences between their products would be a very difficult task because they meet UL standards and other organizations regulations.